Triconex 3006 Main Processor Module

General Info

• Manufacturer: Triconex

• Model Number: 3006

• Type: Main Processor Module

• Compatibility: Tricon TMR (Triple Modular Redundant) PLC systems

• Certifications: TÜV Certified, SIL 3, Nuclear Safety Application Approved

The Triconex 3006 Main Processor Module is an essential part of the Triconex TMR PLC systems, offering advanced processing power for critical control tasks. This module is certified for use in nuclear safety applications and delivers the reliability needed for industries such as oil and gas, power generation, and chemical processing. With its triple modular redundancy (TMR), the 3006 module ensures maximum uptime and system safety, making it ideal for demanding industrial environments.

Equipped with real-time diagnostic features, the Triconex 3006 provides continuous monitoring of system health, ensuring rapid response to potential issues. Its fault-tolerant architecture allows automatic switching between redundant components, ensuring uninterrupted control and operation.

Product Features

• Triple Modular Redundancy (TMR): Features a TMR system that enhances reliability and safety, especially in critical applications.

• Nuclear Safety Certification: Certified for nuclear safety use, providing dependable performance in sensitive environments.

• High Processing Performance: Efficiently manages complex control processes with its high-speed processing capabilities, suitable for large-scale systems.

• Comprehensive Diagnostics: Built-in diagnostics provide real-time system monitoring, facilitating quick fault detection and maintenance.

• Fault Tolerance: Designed for seamless redundancy, enabling automatic switching to maintain continuous operation during component failures.

Technical Specifications

Electrical Specifications:

• Input Voltage: 24 VDC
• Input Voltage Range: 18-32 VDC
• Power Consumption: 15 W maximum
• Isolation Voltage: 1500 VDC (input to output)
• Response Time:
  • Critical Faults: < 100 ms
  • Normal Operation: < 50 ms
• Signal Processing Speed:
  • 10-20 ms for input signal processing
  • Real-time fault detection and event response
• Communication Protocol: Triconex proprietary communication protocols (compatible with Triconex TMR system)
• Current Draw: Typically 500 mA at 24 VDC (under normal operating conditions)
• Voltage Regulation: ±5% at full load

Mechanical Specifications:

• Module Size: 3U (Standard Triconex form factor)
• Weight: 1.5 kg (3.3 lbs)
• Dimensions:
  • Height: 5.9" (150 mm)
  • Width: 4.0" (102 mm)
  • Depth: 7.6" (193 mm)
• Mounting Type: Rack-mounted, designed for Triconex control system chassis (typically installed in 19" rack slots)
• Connector Type:
  • High-density industrial-grade connectors for reliable I/O connections
  • Screw terminal or plug-in connector options for field wiring
• Enclosure Material: Industrial-grade aluminum, anodized for corrosion resistance
• Cooling: Natural convection, no fans required
• Heat Dissipation: 15 W maximum under typical operation

Environmental Specifications:

• Operating Temperature: 0°C to +60°C (32°F to 140°F)
• Storage Temperature: -40°C to +85°C (-40°F to 185°F)
• Relative Humidity: 5% to 95%, non-condensing
• Vibration Resistance: 5g at 10-150 Hz (per IEC 60068-2-6 standard)
• Shock Resistance: 15g for 11 ms (per IEC 60068-2-27 standard)
• Altitude: Operable up to 3000 meters (9,843 feet)
• MTBF (Mean Time Between Failures): Greater than 200,000 hours at 25°C (77°F)
• Storage Humidity: 5% to 95%, non-condensing

Physical Specifications:

• Protection Class: IP20 (protection against solid objects greater than 12 mm)
• Color: Grey
• Weight: 1.5 kg (3.3 lbs)
• Cooling Method: Natural convection (no additional cooling required)
• Enclosure Design: Shock-absorbing, durable casing for long-term operation in harsh industrial environments

Communication Interfaces:

• Primary Communication Interface:
  • Triconex proprietary communication protocols (for redundancy and fault-tolerant operation)
  • Ethernet communication for system monitoring and diagnostics
• Interface:
  • Integrated with Triconex TMR system
  • Built-in diagnostics for easy system health checks
  • Advanced fault detection and recovery mechanisms to ensure uninterrupted operation

Diagnostics and Monitoring:

• Built-in Diagnostics:
  • Continuous self-checking of processor functions
  • Fault detection and error reporting (indicating processor faults, module status, or external failures)
  • LED indicators for operational status, power, and fault alerts
• System Diagnostics:
  • Real-time fault reporting to supervisory systems
  • Logs of system events for post-failure analysis
  • Supports external diagnostics tools through communication protocols

Compliance and Certifications:

• SIL 3 Certified (according to IEC 61508) for safety-critical applications
• CE Marking: Compliant with European Union health, safety, and environmental standards
• UL Listed: Certified under UL 508 for safety in industrial applications
• RoHS Compliant: Meets the European Union's Restriction of Hazardous Substances Directive (RoHS)
• EMC Compliance: Meets EMC standards for immunity to electromagnetic interference (EMI) and emissions

Safety Ratings:

• Safety Integrity Level (SIL): SIL 3 (according to IEC 61508)
• Diagnostic Coverage (DC): ≥ 99% for critical fault detection
• Failure Modes: Fail-safe design, with automatic recovery upon processor failure